Innovation in Construction Materials

From concept to commercialization, we help manufacturers develop cutting-edge concrete and mortar products that meet market demands and exceed performance standards.

With deep expertise in cement chemistry, admixture technology, and performance optimization, we guide you through every stage of product development - from initial formulation to full-scale production.

Our Product Development Approach

  • Market Research: Identify gaps and opportunities in the market
  • Formulation Design: Develop optimized mix designs and compositions
  • Laboratory Testing: Comprehensive testing for performance validation
  • Trial Production: Pilot-scale trials and refinements
  • Field Validation: Real-world application testing
  • Documentation: Technical data sheets, application guides, and specifications

Product Development Specializations

Comprehensive solutions across multiple product categories

Dry Mix Mortars

Factory-produced, ready-to-use mortar formulations requiring only water addition on site.

Product Types:
  • Masonry mortars (various grades)
  • Plastering mortars (internal & external)
  • Floor screeding mortars
  • Repair mortars (structural & cosmetic)
  • Waterproofing mortars
  • Colored decorative mortars
Key Considerations:
  • Workability retention time
  • Open time and pot life
  • Shrinkage control
  • Water retention properties
  • Adhesion strength
  • Consistency in different climates

Non-Shrink Grouts

Precision-engineered grouts for critical applications requiring zero shrinkage and high early strength.

Applications:
  • Machine foundation grouting
  • Anchor bolt installation
  • Column base plates
  • Precast element connections
  • Bridge bearing pads
  • Structural crack injection
Performance Requirements:
  • Zero shrinkage (plastic & hardened state)
  • High early strength (24-hour, 3-day, 7-day)
  • Flowability (self-leveling or pourable)
  • Minimal bleed
  • Long-term stability
  • Chemical resistance

Tile Adhesives & Jointing Mortars

Advanced polymer-modified adhesives and jointing compounds for ceramic, vitrified, and natural stone tiles.

Product Range:
  • Standard tile adhesive (C1 grade)
  • Improved adhesive (C2 grade)
  • High-performance adhesive (C2S1/S2)
  • Flexible adhesive for exterior applications
  • Large format tile adhesive
  • Swimming pool adhesive (underwater curing)
  • Epoxy-based adhesive for chemical areas
Jointing Mortars:
  • Cementitious grouts (CG1/CG2)
  • Epoxy grouts (RG grade)
  • Flexible jointing compounds
  • Anti-fungal formulations
  • Stain-resistant varieties

Dry Mix Plasters

Ready-to-use plastering systems offering superior finish, crack resistance, and application efficiency.

Plaster Types:
  • Gypsum-based plasters (internal walls)
  • Cement-based plasters (external & wet areas)
  • Machine-applied plasters
  • Single-coat plaster systems
  • Thermal insulation plasters
  • Acoustic plasters
  • Decorative textured plasters
Development Focus:
  • Pumpability and sprayability
  • Sag resistance on vertical surfaces
  • Surface finish quality
  • Drying time optimization
  • Micro-crack prevention
  • Vapor permeability

High Performance Concrete Mixes

Specialized concrete formulations for demanding applications requiring exceptional strength, durability, or special properties.

Product Categories:
  • Ultra-high strength concrete (M80 to M120+)
  • Self-compacting concrete (SCC)
  • High-durability concrete for marine structures
  • Lightweight structural concrete
  • Fiber-reinforced concrete (steel, synthetic, glass)
  • Rapid strength gain concrete
  • Low heat of hydration concrete
  • Chemically resistant concrete
Optimization Parameters:
  • Compressive and flexural strength
  • Workability and slump retention
  • Segregation resistance
  • Permeability and durability indices
  • Shrinkage and creep characteristics
  • Cost-performance balance

Concrete for Precast Industry

Customized concrete mixes for precast concrete manufacturing with focus on production efficiency and quality.

Precast Applications:
  • Prestressed concrete elements (beams, slabs, piles)
  • Hollow core slabs
  • Architectural cladding panels
  • Pre-stressed railway sleepers
  • Boundary walls and compound walls
  • Drainage products (pipes, manholes, boxes)
  • Pavers and kerb stones
Special Requirements:
  • High early strength for rapid demoulding
  • Consistent workability for repeatability
  • Low water-cement ratio for durability
  • Minimal surface defects (bugholes, honeycombing)
  • Color consistency (for exposed finishes)
  • Steam curing compatibility

Our Development Process

Systematic approach from concept to market-ready product

1
Discovery & Research
  • • Market analysis and competitor study
  • • Customer needs identification
  • • Performance requirements definition
  • • Raw material sourcing strategy
  • • Cost-target establishment
2
Formulation & Testing
  • • Initial formulation design
  • • Laboratory-scale trials
  • • Performance testing (strength, workability, durability)
  • • Iterative optimization
  • • Shelf-life and stability studies
3
Scale-Up & Validation
  • • Pilot plant production trials
  • • Process optimization
  • • Quality control procedures
  • • Field application trials
  • • Third-party testing and certification
4
Documentation
  • • Technical data sheet (TDS)
  • • Material safety data sheet (MSDS)
  • • Application guidelines
  • • Product specification
  • • Test certificates and reports
5
Training & Support
  • • Production team training
  • • Sales team technical training
  • • Customer training programs
  • • Application demonstrations
  • • Ongoing technical support
Launch & Monitoring
  • • Commercial production setup
  • • Market launch support
  • • Performance monitoring
  • • Customer feedback collection
  • • Continuous improvement

Why Choose ConcreteInfo for Product Development?

Technical Expertise

24+ years of hands-on experience in concrete technology, admixture chemistry, and product formulation

Industry Knowledge

Deep understanding of RMC, dry mix mortar, and precast industries across India

Collaborative Approach

Work closely with your team, respecting proprietary information and business goals

Practical Solutions

Focus on commercially viable products that balance performance, cost, and manufacturability

Ready to Develop Your Next Breakthrough Product?

Let's collaborate to create innovative construction materials that set new industry standards.